Simplify collaboration between design groups by creating a common virtual space.
Digital factory virtual reality system is based on virtual reality technology, human-computer interaction technology and 3D simulation technology to develop intelligent display system, replacing the traditional two-dimensional plane drawings with highly immersive 3D virtual simulation for overall layout planning. The designers use the simulation models of plant structure, off-site traffic lines, large industrial equipment, circuitry of water and electricity and fire control systems in the system for layout planning. The whole factory environment can be viewed from various angles, the rationality of the planning can be evaluated, the deficiencies of the design can be found timely, and adjustments can be made. In addition, designers can enter the interior of the building, visit each floor and check details of line layout such as water and electricity, and evaluate the feasibility of line layout. In addition to the layout of the plant, the designer can also plan the layout of internal machinery equipment, reasonably arrange the production line, and arrange the operation procedure.
HTV vive
Hololens
BT-300
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Data of the real factory and the virtual factory are synchronized. Data parameters and production environment of the real factory during production will be reflected through the virtual factory.
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Combination of virtual and reality allows managers to fully understand the running status of each equipment.
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Combine sound with model change in the system, and model will produce different sound effects with each action change.
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Synchronize the scene with the user's sight and coordinate the sound with the scene.
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Optimize functional logical framework and interface and adjust the system function module design to be more in line with the user's habits.
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Large data analysis platform translate, analyze and mine huge amounts of data collected in the cloud database to help the factory make decisions, improve production efficiency, reduce cost and achieve quality goals.
Designingthe layout of new production facilities is a huge task that requires engineersto balance multiple variables simultaneously. This includes the trajectory ofeach device, the space required for maintenance, utility, and storage. In theplanning stage, making mistakes on any key factors will lead to low productionefficiency, which is difficult to remedy. Factory planning is a huge projectinvolving multiple design teams, including factory construction, control systemand subsystem. However, using virtual reality technology can help avoid many ofthese problems. By modeling the entire factory, you can simulate not only thelayout, but also the production process within it.
Through immersive virtualreality, a comprehensive simulation is conducted regarding people, things,information and manufacturing process in real manufacturing activity. Thisapproach can facilitate identification of problems may arise in themanufacturing so as to take preventive measures and make the productmanufacturing success at first try. In virtual manufacturing, virtual prototype,from the initial design, modeling of production process, simulation of theprocessing, and model assembly to test of the whole production cycle is underway through the virtual reality for modeling and simulation. Therefore, it canreduce the trouble brought about by early design for later processing andmanufacturing to enhance the yield of product development, reduce costs,shorten product development cycle, and achieve the purpose of increasingcompetitiveness of enterprises.
Simplify collaboration between design groups by creating a common virtual space.
Allow designers to evaluate the interaction between various aspects of the device.
Easier identification of potential access and ergonomic problems.
Support daily workshop activity simulation to identify potential bottlenecks.
Provide intuitive CAD model evaluation for non-CAD experts.
According to statistics, with the adoption of digital factory technology, enterprises can reduce the time to market by 30%, reduce design modifications by 65%, reduce the production process planning time by 40%, increase production capacity by 15% and cut production costs by 13%. There is no doubt 3D model released by designers is the basis of the subsequent simulation program, and workshop production status can in turn drive production model as the data source for plant operation analysis. Digital workshop needs the support of intelligent equipment. To maximize the benefits of intelligent equipment, digital workshop needs to provide overall information and decision-making based on it. In the current era, facing strategy development requirements of transformation and upgrading of traditional industries as well as industry and information technology integration, intensive promotion of research development and application of digital workshop technology system will be conducive to the implementation of automation and intelligence and expected to effectively promote the overall level of intelligent equipment.